Design • Model • Build • Test

Engineering

Integrated mechanical, thermal, electrical, and fabrication support for turning technical concepts into testable, field-ready systems.

Precision-machined prototype components in a technical workshop

Integrated development

Engineering from concept through test

Lightstorm combines analysis, design, fabrication, integration, and test within one technical workflow. Early models and prototypes expose risks before they become expensive, while close coordination between disciplines keeps the resulting hardware aligned with the mission.

01

Rapid Prototyping

In-house 3D printing, laser cutting, CNC machining, assembly, and integration support fast form, fit, function, and field-test iterations before committing to final production hardware.

02

Thermal Modeling

Steady-state and transient thermal analysis helps estimate heat flow, temperature limits, environmental loads, cooling needs, and material performance before hardware is built or modified.

03

Electrical Circuit Design

Custom analog, digital, power, sensor-interface, data-acquisition, and control circuitry supports instruments and prototypes that must operate reliably in laboratory and field environments.

Practical engineering

Development support aligned to the mission

Engineering decisions are carried through fabrication and test so mechanical, thermal, electrical, optical, and software interfaces can be evaluated together.

  • Requirements development
  • Thermal analysis
  • Circuit and interface design
  • 3D printing and machining
  • Prototype assembly
  • Instrumentation and data acquisition
  • Functional testing
  • Design iteration
CNC machining operation producing a custom sensor component

Integrated systems

Payloads, instruments, and specialty hardware

Lightstorm develops compact payloads and sensor packages that combine structures, electronics, thermal considerations, data acquisition, software, integration, and operational testing.

The same multidisciplinary approach supports camera systems, radiometers, telescope systems, targets, fixtures, and other purpose-built equipment tailored to specific collection and test needs.

Compact electro-optical payload integrated on an unmanned aircraft

Structural and thermal design

Engineering for challenging operating environments

Systems exposed to demanding structural and thermal conditions must be designed as an integrated whole. We evaluate load paths, deflection, thermal gradients, material behavior, interfaces, and mounting geometry early enough to influence the design—not after hardware has already been built.

Analysis guides material selection, reinforcement, heat management, and component placement while accounting for shock, vibration, thermal expansion, optical alignment, and other performance-critical constraints. Prototyping and test then provide evidence for the next design iteration.

Paired engineering models showing structural margin and displacement analysis for an equipment enclosure